Huhtamaki – Developing a CI Process and Culture that Accelerates Improvement

KCMN June Presentation and Tour – SOLD OUT – Thank you for your interest in KCMN!

HuhtamakiKCMN members who are striving to implement continuous improvement initiatives know that they not only need to consider the process but also what it means to the people who are implementing it, measuring it and leading the charge. Our June meeting will discuss:

  • History of Huhtamaki’s CI Program
  • Defining Principles
  • Gaining Engagement
  • Lessons Learned

IMPORTANT: No open toed shoes or jewelry allowed for tour, we will provide hairnets, ear plugs and safety glasses.

Tuesday, June 14
7:30–9:45 AM
9201 Packaging Drive Desoto, KS  66018

Parking: Park in any open spot in Visitor or Employee parking sections (car pool if possible) Enter through “Employee Entrance” where you will be greeted by a Huhtamaki employee and escorted up to the meeting room.

About Huhtamaki

Huhtamaki is a global consumer and specialty packaging company. Our focus and expertise is in technologies such as paper, plastics, films and molded fiber. We offer products from stock and custom designs to total packaging systems and solutions.  Huhtamaki Industries was established in 1920 in Kokkola, Western Finland, by Heikki Huhtamaki, a village baker’s son. Today, Huhtamaki Oyj, is headquartered in Espoo, Finland. In the United States, our collective history goes back even further. Huhtamaki’s U.S. growth has been largely through the acquisition of such leading companies as Sealright, which originated in the 1870s and leading brands such as Chinet, whose molded fiber technology was developed in 1903 by Martin Keyes of the Keyes Fibre Company in Waterville, ME where Chinet is still made.

AGENDA

7:30 AM  Sign in & breakfast – Coffee, juice, water, muffins and fruit
8:00–9:30 AM  Tour and presentation (divide into two groups)
9:30 AM  Wrap up and Q & A

IMPORTANT: No open toed shoes or jewelry allowed for tour, we will provide hairnets, ear plugs and safety glasses.

Mid-America Manufacturing Technology Center (MAMTC) and Missouri Enterprise are the Network’s sponsoring organizations.

Sales and Operations Planning: The Missing Ingredient to Improved Efficiency?

Presentation and Discussion
KCMN May Meeting

While productivity and efficiency gains are a frequently mentioned goal of KCMN members, those gains are harder to achieve when trying to forecast in an uncertain environment.

A formal definition of Sales & Operations Planning is function of setting the overall level of manufacturing output (production plan) and other activities to best satisfy the current planned levels of sales (sales plan and/or forecasts), while meeting general business objectives of profitability, productivity, and competitive customer lead times. Another definition is the answer to the question, “How do you reconcile what sales says they’re going to sell with what we need to produce?”

KCMN will feature sales and operations planning expert John Boyer who will discuss the process of Sales and Operations planning. Desired results include asset utilization, cost management, and on-time shipment performance. This presentation includes the what-why-who-when fundamentals of S&OP, and its application and lessons learned from implementation at Milbank Manufacturing.

Tuesday, May 10, 2011
Milbank
Training Center – 5601 Gardner Kansas City, MO  64120

Parking is in the paved parking lot (look for the big wind turbine). Entrance to the training center is off of this parking lot (sign is over the door)

AGENDA

7:45 AM  Welcome and Overview of Milbank Manufacturing
8:00 AM  Presentation on Sales and Operations Planning by John Boyer
8:45 AM  Milbank’s Results, lessons learned and future expectations
9:15 AM  Discussion and Q & A

Mid-America Manufacturing Technology Center (MAMTC) and Missouri Enterprise are the Network’s sponsoring organizations.

About our Presenters and Host

John E. Boyer, Jr.  PE, CFPIM – President of J.E. Boyer Company, Inc.

John E. Boyer, Jr., PE, CFPIM, is President of J. E. Boyer Company, Inc., a management education and consulting company. John has 38 years experience as a manufacturing professional, consultant, and university educator including Rockwell International, Emerson Electric, and Weber State University. He has completed 40 S&OP design and implementation projects in a wide variety of industries including metal fabrication, electronics, automotive, sporting goods, and healthcare. John has a BS-IE from Lehigh University and an MBA from Utah State University, is a frequent speaker for many professional organizations.

Eric Krichbaum – SR. VP of Operations/COO at Milbank Manufacturing

Eric has 28 years of leadership experience within a manufacturing environment. At Milbank, he has responsibility for the production, logistics/inventory management, procurement, product engineering and environmental, health and safety functions. Eric has been a valued leader in the implementation of lean and change management principles, strategic planning and supporting business processes and organizational structures resulting in improved operational performance. He promotes an environment that values a culture of learning, achieving results and continuous improvement through the active engagement of all employees.

About Milbank Manufacturing

Milbank builds solutions that move electrical power for the residential, commercial, industrial, utility and transportation sectors. Milbank combines over 80 years of expertise in electrical distribution with a commitment to develop and globally implement sustainable, integrated power solutions. Milbank’s portfolio includes electric metering systems, commercial and industrial enclosures and control products and PowerGen™ wind and solar solutions, stand-by and portable power. A third-generation, family-owned business, Milbank Manufacturing Company is headquartered in Kansas City, Mo. For more information, please visit www.milbankmfg.com or www.milbankpowergen.com.

Milbank Manufacturing: Lean Beyond the Plant Floor

Presentation and Tour
Kansas City Manufacturing Network April meeting

SOLD OUT – We are no longer taking reservations – thank you for your interest and support

When looking at company processes, opportunities to reduce waste and improve efficiency go across all parts of businesses.  The principles of Lean that brought gains to the production process also have great value to the wider organization.  Kansas City Manufacturing Network and Milbank Manufacturing will be hosting a discussion and tour focused on how Milbank has begun to expand their Lean journey to wider company business processes.

About Milbank Manufacturing
Milbank builds solutions that move electrical power for the residential, commercial, industrial, utility and transportation sectors. Milbank combines over 80 years of expertise in electrical distribution with a commitment to develop and globally implement sustainable, integrated power solutions. Milbank’s portfolio includes electric metering systems, commercial and industrial enclosures and control products and PowerGen™ wind and solar solutions, stand-by and portable power. A third-generation, family-owned business, Milbank Manufacturing Company is headquartered in Kansas City, Mo. For more information, please visit www.milbankmfg.com or www.milbankpowergen.com.

Tuesday, April 12 7:45–9:30
4801 Deramus Avenue Kansas City, MO 64120

AGENDA
7:45 AM Sign in, coffee and networking
8:00 AM Presentation
8:45 AM Facility Tour
9:15 AM Wrap up and Q & A

Attendance was limited to 45 people, and reservations were taken on a first-come basis.

Due to limited space, no shows will be billed. Cancellations will be accepted no later than 3 business days prior to an event so we can provide spaces for those who may be on a wait list. Cancellations of reservations paid by credit card will be assessed a $10 processing fee by the registration service, or contact us for event credit for a future event. You may register as a guest for up to 2 events before membership is required. For questions or comments, please contact Donna Gordon.

Mid-America Manufacturing Technology Center (MAMTC) and Missouri Enterprise are the Network’s sponsoring organizations.

The Innovation Process –Turning Ideas into $$

KCMN March Meeting

SOURCE: flickr.com/thinkpublic

In the fall of 2010, we featured speakers who touted the value of having an innovation program in place, and stressed the importance of keeping a pipeline to improvement open. This meeting will feature 3 speakers who will focus on the nuts and bolts of dealing with the product of your innovation program:

  • What is the best process for evaluating and utilizing new ideas?
  • How do I prioritize new innovations?
  • Key principles that are relevant to a successful innovation program.

Our speakers will discuss:

Drew Lericos, Director of Marketing, Robbie Flexibles

Drew will discuss Robbie’s structured Innovation Process which is used to set strategic direction for innovation, create and populate an ongoing innovation funnel and establish a means to review and commercialize all new product initiatives. A key objective is to ensure that limited resources are being utilized for the best overall benefit of Robbie and are aligned with major company goals.

Patti Streeper , VP, Corporate Innovation Group, Hallmark Cards, Inc.

Patti will provide a high-level overview of Hallmark’s consumer-driven innovation process and it’s linkage to their solution development process (stage-gate); including their funnel and pipe process configuration. Patti will also discuss the qualities of the people who make up successful innovation teams, which are the most important ingredient in the process. She will review key principles to successful innovation such as: knowing your customer and their expectations, and willingness to ask new questions, experiment, and adjust.

Jesse H Bechtold, CPA, CFO & COO, MAMTC

Mr. Bechtold coaches the Innovation Engineering Program to create, communicate and commercialize meaningfully unique innovations in products, services, markets, customers and process improvements. This system, based upon Deming’s rapid cycles of learning, is attributed by Proctor and Gamble with bringing innovations to market in 20% of the time and cost of alternative programs.

Tuesday, March 8, 2011 7:30-9:00 AM

Hilton Garden Inn, 520 Minnesota Avenue, Kansas City, Kansas

Mid-America Manufacturing Technology Center (MAMTC) and Missouri Enterprise are the Network’s sponsoring organizations.

EVENT SPONSOR

Our meeting sponsor is Brightergy Solar,  one of the leading solar integrators in the Midwest whose team designs cutting edge, high efficiency, and economic solar photovoltaic (PV) and thermal systems.  Brightergy Solar SolutionsThe event is open to area manufacturers and their suppliers. We invite you to join with us to continue make KCMN a strong, vibrant resource for educational and networking opportunities for the region’s manufacturers.

Energy Savings for Manufacturers

KCMN February Meeting
Tuesday, February 8, 2011 7:30-9:00 AM
Hilton Garden Inn, 520 Minnesota Avenue, Kansas City, Kansas

State renewable energy standards, increasing regulation, and an uncertain political climate regarding energy policy are some of the factors that point to a trend of rising energy costs. However, there are ways to cut your energy costs and reduce the impact of rising rates on your bottom line. Join KCMN in welcoming Gary Hogsett, a nationally recognized energy engineer and speaker, to discuss strategies for cutting your energy bill.
Gary will review the top 10 energy savings opportunities in industrial plants. He will discuss energy efficiency as it relates to such industrial building systems as; Insulation, Lighting, Thermostats, Compressed Air, Demand Management, Heat Recovery opportunities, Steam systems (boilers), Motors, etc. He will also cover a few energy project financing opportunities such as rebates, and the USDA energy efficiency grant and loan programs.

About our Speaker
Gary Hogsett P.E., CEM, LC, LEED-AP, Mid-America Manufacturing Technology Center
Gary is a nationally recognized energy engineer and speaker. Over a span of 30 years, Mr. Hogsett has held a wide range of energy management consulting positions. He previously served as the State Energy Engineer for the State of Kansas, as well as an Energy Analyst for the Oklahoma Energy Analysis and Diagnostic Center. He provided energy consulting for more than 1,400 facilities while employed by firms such as Johnson Controls, Tetra Tech, and Burns & McDonnell. He has recently been appointed by the Governor of Kansas to the Governor’s Wind Energy Task Force. Gary received both his Bachelor of Science and Master of Science degrees in Industrial Engineering from Oklahoma State University. He has served as Region IV Vice President and is currently a member of the Certified Energy Manager certification board. He is active in the Kansas City chapter, and under his leadership as President, the Chapter was selected as AEE’s Chapter of the Year. He is an accomplished and passionate public speaker and trainer, and has won ten local and regional public speaking contests sponsored by Toastmasters.

Innovation Strategies: It’s Not Just About The Bottom Line

KCMN Roundtable
Tuesday, November 9, 2010 7:30-9:00 AM
Hilton Garden Inn, 520 Minnesota Avenue, Kansas City, Kansas

Through the downturn, it’s become tempting to focus on cost cutting as a means of survival. However, product and process innovations can help lift companies out of the doldrums through new markets. Join us on November 9 to hear 3 company leaders share what they have achieved through innovation, and learn how you can apply some of the concepts they have used in your company.
• Why is innovation important
• Getting the process started
• Tools for driving innovation in your company
• Sustaining your efforts
• Overcoming challenges

Panelists
Jim Baker, CEO, Dimensional Innovation – Making Left Brained Sense out of a Right-Brained Process
Jim will discuss DI’s reasons for pursuing a commitment of innovation: You need more than LEAN to survive, and how the current economy “commoditized” the company’s offerings. He will discuss how DI used the Winning Ways methodology and formed DI’s Innovation Division.

Jeff Gray, CEO, Jakobe Furniture – Engineering a Turnaround
Jeff will share the processes that led to the company’s financial turnaround, including continuous improvements to the quality and processes of the company. In addition, he will talk about sources of information for his turnaround and the importance of continually connecting and communicating the company’s vision.

Richard Powell, General Manager, Brunson Instruments – Keeping Innovation in the Forefront
Richard will discuss Brunson’s start with the Eureka Winning Ways program in 2007. The process of developing and implementing an innovation process has helped Brunson to energize and streamline their growth strategies. He will share how they continue to utilize the concept three years later.

Cost is $15 for members and $25 for guests. Guests may attend two meetings before having to join as a member, and are required to pay in advance or at the door. Sign up today by clicking HERE or contact Donna Gordon.

Our founding sponsors, Mid America Manufacturing and Technology Center (MAMTC) and Missouri Enterprise, will be our sponsors for this event. The event is open to area manufacturers and their suppliers. We invite you to join with us to make KCMN the premier resource for manufacturers.
Due to our need to cover the event costs, no shows will be billed. Cancellations will be accepted no later than 3 business days prior to an event. Cancellations of reservations paid by credit card will be assessed a $10 processing fee by the registration service, or contact us for event credit for a future event. You may register as a guest for up to 2 events before membership is required. For questions or comments, please contact Donna Gordon.

About our Speakers
Jim Baker, CEO, Dimensional Innovations, Inc.
Jim is the CEO and a founding partner of Dimensional Innovations, Inc. an award-winning, multi-disciplinary firm taking ideas through design, fabrication and installation. We create experiences that make distinctive connections with our clients and your customers. Today, Jim is a vital part of the team, actively involved with every department. He is ultimately responsible for financial success, employee and client satisfaction and future strategic planning. Building our one-of-a-kind team is Jim’s proudest accomplishment and most significant contribution to DI. In addition, Jim was World Champion Skydiver as a member of the United States Freefall Exhibition Team, the United States Parachute Team, and World Team’s 94 & 96. He’s owned and operated a commercial photography studio and processing lab. Currently, Jim’s passion is mountain climbing recently summiting Kilimanjaro and Mt. Rainier. He is currently training to climb Aconcagua in Argentina in January. He founded www.Climb4SMA.com a new charity to raise money and awareness to help fight the deadly disease Spinal Muscular Atrophy.

Jeff Gray, CEO Jakobe Furniture
Jeff Gray formed Jakobe Furniture as a legal entity in September 2004 to manufacture custom furniture for the restaurant and hospitality industries. Because of its custom capabilities, and market demand, the company quickly evolved into its current niche of “custom manufacturer and service provider to the contract and hospitality industries.” Simply put, they manufacture, deliver, install and service the custom furniture needs of their clientele. The company’s products can be found all over the country, and even beyond the United States, with marquee customers like M.I.T, Kansas City Royals, New York Jets, AMC Theaters, and Energizer Batteries. After falling into nearly every pitfall a new start-up business could possibly find, the company has found its way financially in the last 18 months.

Richard Powell, General Manager, Brunson Instruments
Brunson Instrument Company is one of a very few American companies that specializes in industrial measurement. The 81-year-old company helps solve measurement problems for manufacturers of large machines, including aircraft, paper mills, satellites, ships, machines tools and particle accelerators. Brunson operates its manufacturing facility using Theory of Constraints and lean processes including lean accounting. Richard Powell has been the General Manager since 2001. In 2007 Brunson was approached by Missouri Enterprise to participate in a pilot program for business growth called “Winning Ways”. The program was developed by Doug Hall, founder and CEO of the Eureka Ranch a corporate think tank that is utilized by some of the biggest corporations in the world.

Navigating 2011: View of the Future and Resources to Help

The Outlook for the US Economy – Jon Willis
Jon Willis will give a presentation on the state of the U.S. economy and discuss the economic outlook for 2011. In the presentation, he will discuss economic factors related specifically to manufacturers. He will also discuss current issues affecting the labor market.

Expanding your Business Through Exporting – Regina Heise
Are you looking for ways to grow and increase revenue? Are you looking to foreign markets for the first time or interested in expanding to new international markets? Now is the perfect time to look at exporting, but do you know how to navigate the export process, look for new markets, identify customers, and avoid common pitfalls?

About the speakers
Jon Willis Assistant Vice President and Economist at the Federal Reserve Bank of Kansas City
Jon joined the Economic Research Department in September 2000. A native of Iowa, Jon received a B.A. degree in economics from Grinnell College in 1993 and a Ph.D. degree in economics from Boston University in 2001. Jon conducts research on labor market dynamics over the business cycle and the relationship between the price-setting behavior of firms and inflation dynamics. In addition to working at the Bank, he has served as a visiting assistant professor at the University of Texas at Austin.

Regina Heise, Director, U.S. Commercial Service-Kansas City
Regina Heise has been the Director of the U.S. Commercial Service-Kansas City office since October 2005. In this capacity, she works daily with U.S. companies to pursue international sales opportunities and coordinates efforts with the larger international trade community to bring value-added programming to area businesses. An agency of the U.S. Department of Commerce, the U.S. Commercial Service is the main trade promotion arm of the U.S. Government. The Kansas City office works with companies in Northwestern Missouri and Eastern Kansas. Regina has been with the Department of Commerce since 1996, previously serving in Washington, D.C. as the Deputy Director of the Trade Information Center

Tuesday, October 12, 2010 7:30-9:00 am
Overland Park Marriot
10800 Metcalf, Overland Park, KS (435 & Metcalf)

Cost is $15 for members and $25 for guests. Guests may attend two meetings before having to join as a member. Sign up today by clicking HERE or contact Donna Gordon.

Our founding sponsors, Mid America Manufacturing and Technology Center (MAMTC) and Missouri Enterprise, will be our sponsors for this event. The event is open to area manufacturers and their suppliers. We invite you to join with us to make KCMN the premier resource for manufacturers.

Planning for Success: Presentation and Tour

Kansas City Manufacturing Network and Robbie Fantastic Flexibles will be hosting a discussion and tour focused on their strategic planning and budgeting process, along with how to use those to drive business results. The tour and discussion will focus on:

  • Overview of our short-term and long-term strategic planning process
  • Turning our short-term strategic plan into annual business plans and goals
  • Quick overview of our budgeting process
  • Driving annual business plans and goals through our accountability culture/structure.

Robbie is a privately held company originally founded in 1970. Through innovation and high tech solutions, Robbie has become a leader in printed shrink films, bags and pouches for demanding applications. The winner of numerous printing and innovation awards, Robbie serves business segments including supermarkets, food processors and consumer product good companies. Robbie’s top quality printed flexible packaging is proudly produced by a fantastic 150 member team. For more information visit www.robbieflexibles.com.

Tuesday, September 14, 2010
7:45–9:30 AM

7:45 AM Sign in, coffee and networking
8:00 AM Presentation by Pepper Stokes and Lisa Kist
8:45 AM Facility Tour
9:15 AM Wrap up and Q&A

Robbie Fantastic Flexibles
10850 Mid America Ave, Lenexa, KS 66219
www.robbieflexibles.com

Previous Meeting Topics

To get an idea of the kinds of topics and forums we present, you can review our previous meeting topics.

Planning for Success: Robbie Presentation and Tour
September 2010

Kansas City Manufacturing Network and Robbie Fantastic Flexibles will be hosting a discussion and tour focused on their strategic planning and budgeting process, along with how to use those to drive business results. The tour and discussion will focus on:

* Overview of our short-term and long-term strategic planning process

* Turning our short-term strategic plan into annual business plans and goals

* Quick overview of our budgeting process

* Driving annual business plans and goals through our accountability culture/structure.

5S: 15% Technique, 85% People
June 2010

While 5S is a basic Lean tool, it is one that most companies find themselves reaching for on a regular basis. Even if you’ve utilized 5S philosophy in your plant, sustaining those principals and continuing to hone your approach can be a challenge.

Lessons Learned: Discussions for a Changing Landscape
May 2010

Manufacturers continue to face the challenges that come with operating in a changing business climate. Recessionary pressures, employment challenges and legislative issues complicate the process of improving operations. Share your strategies for dealing with the current environment, and learn what is working for other manufacturers in the same boat. KCMN’s May meeting will feature discussion leaders who will help facilitate the discussion and add valuable insight to the topic.

Hallmark Plant Tour: Getting Everyone on the Same Page
April 2010

For 100 years, Hallmark Cards Inc. has been helping people make meaningful connections that enhance relationships and enrich lives. Come see how their Lean Manufacturing, Planning and Execution Division has applied Lean to creative, transactional and manufacturing operations.

Panel Discussion: Lean Beyond the Plant Floor
March 2010

The principles that have driven increased efficiency and productivity on the shop floor have resulted in a stronger organization, but ‘are we there yet’? To maximize the benefits of Lean in your organization requires the whole organization.so what’s the problem? Join KCMN panelists as they discuss the challenges, benefits and successes of an enterprise-wide lean implementation.

Quality Challenges – Where Do We Go From Here: Heatron Plant Tour
February 2010

The tour will focus on the Quality “Management” Systems Heatron utilizes to serve over 30 different markets including medical, semiconductor, and lighting. Heatron has been ISO registered since 1997, but its customers are moving from quality systems requirements to business systems requirements with less reliance on ISO standards. Learn how they are meeting those demands and taking Quality to a new level.

Legislative Update: Critical Issues for Manufacturers
January 2010

With the rapid pace of new legislation comes new issues and opportunities for manufacturing companies. What you don’t know CAN hurt you. Begin the new year with three speakers who will update us on new and pending legislation, court decisions and regulations that can impact your business. Join KCMN on Tuesday January 12, 2010 from 7:30am to 9:00am at the Hilton Garden Inn in Kansas City, KS for this informative breakfast meeting.

2009 Topics

Lean in the Real World Series

November – Lessons Learned in Lean

October – Lean Discussion Groups

September – Milbank plant tour

June – Cellular Manufacturing: Brunson Instrument Company Plant Tour

May – Surviving a Downturn Stories from the Trenches: Panel Discussion

April – Lean Journey: Holland 1916 Plant Tour

March – Show Me the Money: Resources for Manufacturers

February – Pain Management: Keeping Healthcare Costs Under Control

January – Resources to Help You Keep Your People

5S: 15% Technique, 85% People

While 5S is a basic lean tool, it is one that most companies find themselves reaching for on a regular basis. Even if you’ve utilized 5S philosophy in your plant, sustaining those principals and continuing to hone your approach can be a challenge. Join our experienced panelists on June 15 to discuss:

  • Standardizing the first 3 S’s
  • The 6th ‘S’
  • Sustaining your efforts
  • Audits and Rewards
  • Visual Work Boards
  • Keeping the Momentum

PANELISTS

Julia Cowden – Internal Project Manager, Torotel Products, Inc.
Julia is responsible for training processes/building skills, safety/hazardous communications, and 6S, along with other lean tools within Torotel’s Lean journey. She also plans and executes a variety of employee relations issues.

Eric Krichbaum – VP of Operations, Milbank Manufacturing
Eric has 28 years experience with the implementation of lean and change management principles, strategic planning and supporting business processes and organizational structures resulting in improved operational performance.

Brian McCarthy – Project Manager, MAMTC
Brian has over 27 years of experience in the design, planning and implementation of manufacturing processes, operations management, industrial engineering and Lean Enterprise.

Our founding sponsors, Mid America Manufacturing and Technology Center (MAMTC) and Missouri Enterprise, will be our sponsors for this event. The event is open to area manufacturers and their suppliers. We invite you to join with us to make KCMN the premier resource for manufacturers.

Tuesday, June 15, 2010
7:30 AM to 9:00 AM
Hilton Garden Inn
520 Minnesota Avenue
Kansas City, Kansas

Registration is $15 for KCMN members or $25 for guests. Due to our need to cover the event costs, no shows will be billed. Cancellations will be accepted no later than 3 business days prior to an event. Cancellations of reservations paid by credit card will be assessed a $10 processing fee by the registration service, or contact us for event credit for a future event. You may register as a guest for up to 2 events before membership is required. For questions or comments, please contact Donna Gordon.